Tools & Resources

Wrapping Specification Sheets

Superheat FGH is the lone provider of exclusive "Wrapping Specification Sheets" to ensure that initial set-up conforms to the guidelines and recommendations of ASME, AWS D10.10, and best practices from years of industrial experience. These tools have become the foundation of Training and Quality Assurance for Superheat's Technicians, and those customers choosing some degree of self-performance, whether utilizing their own craft or integrating preferred subcontractors into Heat Treatment activity.

Superheat maintains a comprehensive library of Wrapping Specification Sheets for virtually any imaginable piping or tubing application, and will customize drawings for more specialized applications, including large vessels, nozzles and other attachments to the piping system requiring Heat Treatment. They often become part of the customers welding specifications and always part of the final turnover documentation package.

Wrapping spec sheets identify placement of Thermocouples, heater selection and orientation, and clarify details applicable to the appropriate sections of codes and standards. T/C attachment methods, installation training and instructions provided upon request.

Smart Light

Smart Light is Superheat's patented, "localized" visual indicator for the welder, as to the status of the Heat Treat activity. Smart Light is a high visibility LED that can be magnetically attached within close proximity of the welder and provide immediate confirmation that 1) Heaters are energized 2) Target temperatures are maintained within specification or 3) draw attention to any nonconformity, with application or inter-pass temperature, T/C or heater interruption or notification for attention in any respect.

Heating Consoles

"Heating Consoles", or power supplies providing energy to the heating elements, are made up of several different design configurations, for a variety of industrial jobsite applications. In general, these pieces of equipment ALL feature,

• Advanced Zone Control for ensuring accurate dependable temperature uniformity
• Independent simultaneous multi-process control capability
• Solid-State embedded industrial programmable controllers
• Accepts and stores customized temperature profiles and alarm parameters
• The latest Wireless communication capability
• Independent control, data logging and archiving
• Smart Light and Wireless status indication locally and remote
• Remote Start-Stop capability
• GPS capability for inventory control and jobsite management
• Suitable for direct connect to Primary Power or Generators

These consoles are rugged, industrial, very portable pieces of equipment that have proven their durability and reliability in the most demanding environments around the world.

Superheat FGH has implemented a rental strategy to their customers that eliminates the burden of capital expenditure, project logistics and maintenance costs. Job costs are streamlined and may be offered on an "all-inclusive" basis, regardless of usage, to simplify accounting, avoid open-ended equipment and manpower T&M, and maximize preparedness for unexpected changes in project scope.

Traditional models include

• Super 6-Wi
  • The most popular 6-9 Zone Controller
  • Operates on 460 Volt, 60 Amp Primary
  • Built-in cables to reduce field connections and downtime
• Super Con
  • Multi-Zone controller
  • Space Saving central power distribution platform
  • Ideal for Large Refinery and Power projects where space is limited
• Simple field installation
• Expanded 9-Zone temperature control
• Complete diagnostics and Real-Time data management
• Complimentary business model and execution plan
• Dramatically increase jobsite Safety, Security, Quality and Cost Control

SAM

Site Access Management encompasses the local "command and control" center of Superheat's unique business model. SAM is the focal point of jobsite coordination, data management and Quality Control for multiple ongoing site activities. Superheat establishes a non-invasive communication network within a 6-mile radius of plant operations to support up to 100 rigs on site, dramatically reducing the number of unproductive Operators or Technicians required by traditional HT service providers. SAM incorporates the most innovative equipment and software solutions to optimize, simplify and improve project management, Quality Assurance and Safety, providing real-time access to data collection and charting, anywhere, anytime to anyone.

• Work Station, Trailers, Computers and Peripherals provided
• Flexible Project Management, Technician and equipment solutions available
• Proprietary wireless network established
• Fully functional "outside-the-fence" or "containment"
• Complete data logging and observation around the clock, anywhere, any time

Super View and SOI (Site Operating Instructions)

Proprietary software developed exclusively by Superheat FGH enabling real-time access to work-in-process by designated Project Managers, Technicians, and authorized Customer Representatives. SOI resides on a standard Microsoft SharePoint server, conforming to traditional Outlook visual orientation, providing information management capabilities and system integration coordination, unavailable by any other service provider. Customers and business partners can utilize this breakthrough capability to

• Monitor project status, costs and resource allocation in real time
• Access data anywhere, anytime, over a Laptop, Cell Phone or PDA
• Integrate and coordinate with other jobsite activity and automation tools
• Monitor operating status of each console and all performance parameters
• Enhanced inventory control
• Optimize jobsite work practices, enhance Safety and Security
• Develop customized report strategies for Management

QMC (Quality Management Center)

Superheat FGH is the ONLY Heat Treatment service provider utilizing "OFF-SITE" Quality Management resources to enhance the Quality, Safety and Efficiency of the entire field heat treatment activity. Superheat has established a central location, staffed by experienced Project Coordinators to oversee, verify and compliment service activities in the field, around the clock, 365 days of the year. The QMC is responsible for

• Audit installation and operation specifications
• Downloading performance specifications to the heating consoles
• "Redundant" real-time monitoring of job Quality and Performance
• Trouble shooting and project improvement support to field staff
• Data management checks and balances
• Compilation and Distribution of final QC turnover package

QA Turnover Packages

Every piece of documentation from Project Planning to final Performance Charting is digitized, compiled, and distributed by the QMC to any and all authorized customer representatives at the conclusion of the project. Traditional Heat Treatment turnover packages are limited to a single strip chart presented at the conclusion of a project. Superheat FGH submits a comprehensive, professionally prepared turnover package including,

• Pre-work Order Forms
• Site schematics if provided
• Performance specifications
• Wrapping Specification Sheets
• Calibration Certificates as required
• Brinnell Hardness test reports (Superheat executed)
• Final Performance Charts

Materials are distributed to as many locations as necessary, at no additional cost, as part of the normal service our customers, and will also be archived for future distribution should the need arise.